Design, Fabrication, and Experimental Validation of a Warm Hydroforming Test System

Basit Öğe Kaydı
dc.contributor.authorTurkoz, Mevlut
dc.contributor.authorHalkacr, Huseyin Selcuk
dc.contributor.authorHalkaci, Mehmet
dc.contributor.authorDilmec, Murat
dc.contributor.authorAvci, Semih
dc.contributor.authorKoc, Muammer
dc.date.accessioned2024-02-23T14:26:08Z
dc.date.available2024-02-23T14:26:08Z
dc.date.issued2016
dc.departmentNEÜen_US
dc.description.abstractIn this study, a hydroforming system was designed, built, and experimentally validated to perform lab-scale warm hydromechanical deep drawing (WHDD) tests and small-scale industrial production with all necessary heating, cooling, control and sealing systems. This manuscript describes the detailed design and fabrication stages of a warm hydroforming test and production system for the first time. In addition, performance of each subsystem is validated through repeated production and/or test runs as well as through part quality measurements. The sealing at high temperatures, the proper insulation and isolation of the press frame from the tooling and synchronized control had to be overcome. Furthermore, in the designed system, the flange area can be heated up to 400 degrees C using induction heaters in the die and blank holders (BH), whereas the punch can be cooled down to temperatures of around 10 degrees C. Validation and performance tests were performed to characterize the capacity and limits of the system. As a result of these tests, the fluid pressure, the blank holder force (BHF), the punch position and speed were fine-tuned independent of each other and the desired temperature distribution on the sheet metal was obtained by the heating and cooling systems. Thus, an expanded optimal process window was obtained to enable all or either of increased production/test speed, reduced energy usage and time. Consequently, this study is expected to provide other researchers and manufacturers with a set of design and process guidelines to develop similar systems.en_US
dc.description.sponsorshipScientific and Technological Research Council of Turkey (TUBITAK) [112M913]; Research Project Unit (BAP) of Selcuk University [09201046]; TUBITAK-BIDEB; TUBITAK; Research Project Uniten_US
dc.description.sponsorshipThis work was supported by The Scientific and Technological Research Council of Turkey (TUBITAK; Grant No. 112M913). This work also received partial supported from the Research Project Unit (BAP) of Selcuk University with the project number of 09201046. In addition, Mevlut Turkoz would like to thank TUBITAK-BIDEB for the financial support during his Ph.D. studies. TUBITAK and the Research Project Unit support are profoundly acknowledged. This work is extracted from Ph.D. the studies of Mevlut Turkoz.en_US
dc.identifier.doi10.1115/1.4031498
dc.identifier.issn1087-1357
dc.identifier.issn1528-8935
dc.identifier.issue4en_US
dc.identifier.scopus2-s2.0-84946098347en_US
dc.identifier.scopusqualityQ1en_US
dc.identifier.urihttps://doi.org/10.1115/1.4031498
dc.identifier.urihttps://hdl.handle.net/20.500.12452/14059
dc.identifier.volume138en_US
dc.identifier.wosWOS:000371732300013en_US
dc.identifier.wosqualityQ1en_US
dc.indekslendigikaynakWeb of Scienceen_US
dc.indekslendigikaynakScopusen_US
dc.language.isoenen_US
dc.publisherAsmeen_US
dc.relation.ispartofJournal Of Manufacturing Science And Engineering-Transactions Of The Asmeen_US
dc.relation.publicationcategoryMakale - Uluslararası Hakemli Dergi - Kurum Öğretim Elemanıen_US
dc.rightsinfo:eu-repo/semantics/closedAccessen_US
dc.subject[Keyword Not Available]en_US
dc.titleDesign, Fabrication, and Experimental Validation of a Warm Hydroforming Test Systemen_US
dc.typeArticleen_US

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